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Mitering Robotic SawJet

M Series 240

The M Series is a versatile cutting machine with full mitering in one setup, using both the sawblade and waterjet. Its large mitering envelope easily handles super-jumbo slabs. With Alphacam and BACA’s custom toolbar, programming is quick and simple.

BACA M Series 240
10-20%increase in material yield
3-4 hourslabor reduced per slab
0%increase in CNC router output
0%output boost with dual-table upgrade
Overview

The Robo SawJet M Series excels in mitering capabilities, employing both the saw blade and waterjet to offer a comprehensive solution for full-process functionality. This makes it the perfect machine for a wide range of applications, including precision mitering of inside corners (L-shapes), integrated sinks, and other customized countertop work. The saw blade handles straight run countertops at a faster speed and lower operational cost compared to the waterjet. The key advantage of the SawJet lies in optimizing the saw blade's usage, with the waterjet reserved for specific needs such as non-linear cuts (sinks, arcs) and minimizing material waste by eliminating blade overtravel.

The Robo SawJet M Series is built around a foundry-grade KUKA robot, featuring a powerful 26HP saw motor and a 50HP H2O waterjet. Known for their unmatched reliability and precision, KUKA robots are trusted in high-demand industries like automotive and aerospace.

Unlike traditional bridge saws, which require frequent maintenance and part replacements, the M Series offers a more reliable, low-maintenance solution. Unlike custom-built gantry machines, robots require significantly less upkeep—just greasing two zerk fittings annually and an oil change every 10,000 hours or 5 years.

Highlights

  • In-House Training: Our dedicated training area and web lab allows users to take concepts learned in the classroom to real-world application by processing real jobs as part of their training.
  • Phone Support: Our technicians are trained on all aspects of the equipment to better assist users with questions. They are also process experts, helping new users learn best practices for processing various materials.
  • Remote Support: Remote access to the system allows our technicians to quickly diagnose issues and resolve them to get customers back in production with minimal downtime.
  • WaterJet Service: BACA Systems has options to assist customers with keeping their machines running optimally. Service include onsite support, high-pressure system exchange services, and remote troubleshooting.
  • Onsite Support: Our factory-trained technicians are available for travel to customer sites to assist with repairs, system maintenance, service for waterjet pumps, and additional training.
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Engineered Advantages

Why fabricators choose it

/ 01

26 HP Saw Motor

The M Series is equipped with a Saccardo 26 Horsepower spindle to provide more cutting power. The spindle is designed to utilize a standard 16″ saw blade and is controlled by a Variable Frequency Drive (VFD) as a standard feature, allowing the saw motor RPM’s to be varied based on cutting different material types such as porcelain or Ultra Compact materials.

/ 02

5 AXIS WATERJET MITERING

The M Series boasts a cutting-edge 50HP waterjet, featuring comprehensive mitering functionality ideal for intricate countertop applications. This advanced capability enables the waterjet to tilt at inclined angles for the most custom countertop applications like integrated sinks.

/ 03

SMART CAL (PATENT PENDING)

Smart Cal introduces an automated calibration process specifically designed to align the saw blade kerf precisely with the waterjet. While calibration is inherently crucial, its significance amplifies significantly when aligning the two tools for a miter cut. Eliminate the reliance on manual operator memory or correct calibration execution—Smart Cal ensures this alignment reliably and consistently, every time.

/ 04

AMP CONTROL

The Amp Control function dynamically adjusts the saw blade’s traverse speed, optimizing both cutting speeds and extending the blade’s lifespan. This integral feature guarantees peak production output by regulating the saw motor’s amp load based on real-time motor load monitoring. Say goodbye to manual feed rate adjustments—relying on Amp Control ensures consistent performance without operator intervention.

/ 05

KUKA KR240 ROBOT

The KUKA KR 240 is the most robust and precise robot in its series, boasting exceptional power density for heavy-duty manufacturing. It’s cycle time is 25% faster than comparable models, and it remains highly dependable in extreme conditions like the stone industry. Notably used by industry giants like BOEING, AIRBUS, NASA, and SPACEX, the KUKA Robot is the preferred option for high accuracy and contact cutting tasks.

/ 06

READY 2 USE – EASY 2 USE SOFTWARE

Leveraging Alphacam’s efficient programming capabilities alongside BACA’s custom toolbar streamlines the programming process, simplifying it significantly. In an era where securing skilled labor and cross-training employees is challenging, user-friendly software becomes pivotal.

/ 07

CAMERA & VEINMATCHING TECHNOLOGY

VeinMatch is a great sales tool to show customers their layout in advance. VeinMatch allows users to match veins from different parts of the same slab without utilizing a second slab. VeinMatch aligns two pieces that come together to form the best seams. You can also quickly and easily nest DXF files across multiple slabs, allowing larger jobs to be laid out quickly and accurately. The software allows you to preview, print and save the layout image, providing the ability to complete layouts interactively with a customer.

/ 08

SMALLEST FOOTPRINT

The M Series holds the title for the stone industry’s most compact saw and waterjet combination machine, boasting the smallest footprint. When acquiring a new machine, it’s crucial to consider the loading zones and crane coverage requirements.

/ 09

3 SIDES OF ACCESS

Differing from rival gantry sawjets, the M Series provides accessible table entry from three sides, simplifying loading and unloading tasks for operators.

/ 10

CAST TOOL ASSEMBLY

The cutting components, including the saw motor, guard, and waterjet nozzle, are affixed to a specialized Machined Billet Aluminum bracket at the robot’s end of arm. This design enhances stability, minimizing recalibration needs and parts shifting. Additionally, this streamlined setup simplifies maintenance with accessible waterjet nozzle positioning unlike competing products.

/ 11

QUICK DISCONNECT SAW COVER

Locking levers allow fast, tool-free removal and water connection uncoupling. Speeds up blade changes, reduces downtime, and a replaceable wear insert extends cover life.

M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240M Series 240
0HPSaccardo saw motor
50 HP / 60,000 PSI5-axis H2O Jet waterjet (upgradeable to 50 HP / 90,000 PSI)
0%faster cycle time of KUKA KR 240 vs comparable robots
10,000 hours / 5 yearsKUKA robot oil change interval; only two zerk fittings greased annually
Technical Data

Built to spec

Every number below is production-floor reality — measured, repeatable, warrantied.

↓ M Series 240 Single Table Layouts

Specifications

Cutting Table Size90″ x 144″ (Tilt tables optional)
UpgradeableSingle table setup can be upgraded to dual as your business grows
Saw Motor26 HP Saccardo Motor w/ Variable Frequency Drive (VFD) 0 – 2,500 RPM
WaterJetH2O Jet 50 HP / 60,000 PSI Upgradeable to 50 HP / 90,000 PSI
Flexible ProgrammingProgramming at machine. Programming from office. Barcode scanning available.
Vein MatchingVeinMatch software included with machine at no charge, Slabsmith compatible
Kuka RobotRequires virtually no maintenance for 10,000 hours of operation, limiting downtime and increasing productivity
Legendary Customer ServiceUS Service. Next day parts
See It Run

M Series 240 in motion

Robo SawJet M Series 240 | Overview Video by BACA Systems video thumbnail
► Robo SawJet M Series 240 | Overview Video by BACA Systems
10 Vanities in Under an Hour! Robo SawJet M-series video thumbnail
► 10 Vanities in Under an Hour! Robo SawJet M-series
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